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Suspension parts of semi-trailer fully automated production line
The fully automated production line for suspension parts of semi-trailer welding is mainly composed of manual assembly stations, KBK slings in the assembly area, double-speed chain conveyor lines, robot loading and unloading lines, middle bracket/light middle bracket robot welding workstations, rear lifting lug/light rear lifting lug robot welding workstations, plate chain conveyor lines, manual repair welding and cleaning stations, repair welding and cleaning stations KBK slings, and line control systems.

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1. Welding fixtures
The fixtures of the production line are designed with automatic clamping and positioning to achieve information interaction with the handling robot. It has a simple structure, convenient operation, high assembly efficiency, and a firm and stable clamping force.

2. Double-speed chain logistics line
A double-layer double-speed chain is used, which is divided into upper and lower layers, and forms a reflux. The workpiece is positioned on the chain plate through the positioning pin, and a secondary positioning mechanism is set in the handling robot docking area to automatically complete the precise positioning of the chain plate.


3. Robot slide
The servo motor + precision planetary reducer is used to drive the movement, and it is freely programmable. It uses domestic well-known brand reducers, guide rails, sliders, gear racks, high walking accuracy, meets welding requirements, and has a long service life.

4. Loading and unloading robot logistics line
It is mainly composed of loading and unloading robots, robot control cabinets, robot teaching pendants, 1 set of robot slides, 2 sets of compatible automatic grippers, 2 sets of double-speed chain logistics lines, 1 set of plate chain logistics lines, and 1 set of control systems.

5. Welding line control electrical
A programmable program control system is used, and the main control part is PLC as the main control unit. It has "manual" and "automatic" optional functions, and is equipped with: reservation, power on/off and indication, emergency stop button, mechanical anti-collision, servo anti-collision, power status detection, interference area inspection and other functions.


 
Structure
The production line fixtures include four categories: middle bracket/light middle bracket fixtures, rear lifting lug/light rear lifting lug fixtures. The fixtures are designed with automatic clamping and positioning, and can realize information interaction with the handling robot. They have simple structure, convenient operation, high assembly efficiency, and firm and stable clamping force.
 
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Zhengzhou Kehui Technology Co., Ltd

Email: info@zzkehui.com
Tel.:+86-0371-56576016
Mobile:+86-15633683072
Whatsapp: +86-15633683072
Address:High-tech and development Zone, Zhengzhou, Henan Prov.,China
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