Composition of self-adjusting welding turning roller:

1. Active frame: The active frame is the dominant part of the self-adjusting roller frame, which usually includes a motor, a drive system and a set of active rollers. The motor controls the rotation of the active roller through the drive system, thereby driving the workpiece to rotate during the welding process. The active frame usually has a certain degree of adaptability and can be adjusted according to the size and shape of the workpiece.

2. Driven frame: The driven frame is the part that supports the workpiece and usually includes a set of passive rollers. These rollers support and stabilize the movement of the workpiece driven by the active frame. The design of the driven frame usually allows it to be adjusted according to the shape of the workpiece to ensure smooth rotation of the workpiece.

3. Control box: The control box is the control center of the self-adjusting roller frame. It contains electrical and electronic components and is used to control the motor of the main frame, monitor the system status, and execute the operator's instructions. In the control box, it may include control functions such as adjusting working parameters and starting/stopping equipment.

4. Hand control: The hand control is a device used to remotely control the self-adjusting roller frame. Operators can use the hand control to adjust the speed and direction of the rollers, make adaptive adjustments, and start and stop the equipment. The hand control is usually wired to the control box and may also contain some operating buttons and a display.

The relationship between the rotation speed of the self-adjusting welding turning roller and the welding speed:

1. Rotation speed

The speed of the self-adjusting roller carriage is usually controlled by the electric drive system on the equipment. The choice of rotational speed depends on the diameter of the workpiece, the required rotational speed during the welding process, and the specific requirements of the welding application. Higher RPMs are typically used for smaller diameter workpieces or where higher welding speeds are required. However, adjustments need to be made on a case-by-case basis to avoid problems caused by too fast or too slow rotation.

2.Welding speed

Welding speed refers to the speed at which the welding tool or welding gun moves on the workpiece during the welding process. The choice of welding speed is usually affected by factors such as the welding depth required during the welding process, the type and thickness of the welding material, etc. Higher welding speeds may help improve production efficiency, but at the same time need to ensure welding quality and connection strength.

3. Matching adjustment

Self-adjusting roller frames usually have an adaptive function and can automatically adjust according to the diameter and shape of the workpiece. This makes it easier for operators to make matching adjustments when switching between different workpieces. In actual operation, it is usually necessary to make appropriate matching adjustments based on specific welding tasks, combined with rotation speed and welding speed.

4. Experimentation and optimization

Some experiments and optimization steps are required before determining a more suitable rotational speed and welding speed. This can include welding on a test sample, observing the quality of the weld, and then adjusting the rotational speed of the roller frame and the welding speed based on the experimental results.