Dump truck compartment frame collaborative robot welding solution

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Industrial Automation & Intelligence Solutions

Stock Code：831045

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Dump truck compartment frame collaborative robot welding solution

The dump truck compartment and frame collaborative robot welding solution can be laid out according to the actual situation. The frame parts are welded using a robot walking mechanism and a double-station configuration, in conjunction with a flip positioner and fixtures. The side panel welding layout of the compartment adopts a straight-line arrangement, with six sets of hoisting robot welding systems and an assembly line operation method. It is suitable for mass production of products and welding of workpieces with many welds and non-centralized positions.

Application:

The dump truck compartment and frame collaborative robot welding solution is suitable for dump truck front axle welding, front bracket welding, middle bracket welding, rear bracket welding, balancer welding, and compartment box plate automation welding tasks. It is also widely used in welding tasks in the manufacturing fields of bicycle accessories, electric vehicle accessories, agricultural machinery, engineering machinery, auto parts, sports equipment, medical equipment, etc.

Advantage

1. The robot has high utilization efficiency, low labor intensity of workers, high welding efficiency and high quality, and low defective rate of products.
2. With a more advanced servo control system, the robot moves faster and reacts more quickly. It can run in the best acceleration mode, save working time, and has more powerful functions, which can well meet customer needs.
3. Simple operation, good human-machine interface, Chinese display, simple technical training for workers. The multi-joint robot with small size, light weight, easy to use, and completely independent has widely expanded the range of motion of the robot.
4. Improve the welding quality and assembly level, get rid of the influence of the welder's level, the welding joint has regular and flat morphology, can be used directly after welding, and no further processing is required, which shortens the process.
5. It has strong flexible processing characteristics and can meet the workpiece operation with large differences in product models and batches. The station fixture can realize fast switching, and the welding program can be quickly switched on the overall control touch screen of the whole line, so as to realize the fast switching of the production of different product workpieces.

Structure

The collaborative robot welding solution for dump truck carriages and frames includes welding robot body, robot mounting base, single-axis pneumatic positioner, welding fixture (designed and manufactured for customer workpieces), robot control system, robot hoisting frame, robot slide rail, robot teaching pendant, welding power supply, robot-specific welding gun, and external control box.

Working principle of collaborative robot welding solution for dump truck carriage and frame:
The welding of frame parts adopts a single-machine double-station layout. While the robot is welding at one station, the other station can clamp and unload the workpiece. The welding layout of the side panel of the carriage adopts a straight-line arrangement, cooperates with six sets of hoisting robot welding systems, and the way of assembly line operation. One section is loaded, and six hoisting robot welding systems complete welding at the same time, and the other end is unloaded. The efficiency of the system can be maximized by properly configuring operators.