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Semi-trailer Suspension Balance Arm, Bracket Robot Welding Station
Its main components: 1 set MA1440 welding robot, 1 set robot control cabinet, 1 set robot teach pendant, 1 set RD500 welding power supply, 1 set YMENS-500R+ anti-collision robot special welding torch, 1 set robot mountin

Application:

Chemical, boiler, heat exchanger, pressure vessel, pharmaceutical, construction machinery, military and nuclear power industries.

Parameter:

Vertical polyarticular (6 degrees of freedom);
body weight: 130kg;
important parts: MA1440 welding machine X1.
Advantage

1. The core components are imported from Japan, with excellent technical performance:
Equipped with Japan Yaskawa welding power supply, low welding spatter welding machine, with pulse welding and short-circuit welding; welding gun with Japan East gold welding torch, excellent performance; welding gun sensing using 360 °anti-collision device to avoid welding collision Damage to the robot body.

2. 360 °all-round welding, taking into account quality and aesthetics:
The three-axis servo flip positioner can be used for 360°free flipping and positioning, and robot for all-round welding. The AC servo motor drives the positioning accurately, the clamping is firm, the starting operation is stable, and the parking position is accurate. Base of the positioner is made from high-quality steel profiles and welded. After annealing, the quality and accuracy are reliable.

3. The structure is simple and easy to operate, efficient and stable:
The fixtures include three types: balance tooling, front bracket tooling and light front bracket tooling. The tooling fixtures are designed with automatic clamping positioning to enable information interaction with the handling robot. The utility model has the advantages of simple structure, convenient operation, high efficiency of the pair, and firm and stable clamping force.

4. Germany automatic clearing wire cutter, long service life:
The German Binzel clear gun wire cutter TCS is used. The automatic clearing and cutting device consists of a clearing gun station, a wire cutting mechanism and a spray silicone oil unit. The clearing gun station is precise and efficient, the wire cutting mechanism is of good quality, and the spray silicone oil device adopts double nozzle cross jetting, which effectively reduces the number of cleanings and has a long service life. 

Structure
Parameter
1、MA1440 Welding Robot Arm
Description MOTOMAN-MA1440
Mode YR-MAO1440-A00
Structure vertical polyarticular (6 degrees of freedom)
Load 6kg
Resetting Accuracy    *1 ±0.08mm
 
 
Working Range
S axis (Rotation) ±170°
L axis (Lower arm) +155°~ -90°
U axis (Upper arm) +240°~ -175°
R axis (Swing) ±150°
B axis (Bending) +90°~-135°
T axis (Twist) ±210°
 
Maximum Speed
S axis (Rotation) 230°/s
L axis (Lower arm) 200°/s
U axis (Upper arm) 230°/s
R axis (Swing) 430°/s
B axis (Bending) 430°/s
T axis (Twist) 630°/s
Allowable
Moment
R axis (Swing) 10.5N·m
B axis (Bending) 10.5N·m
T axis (Twist) 3.2N·m
Allowable moment of inertia   (GD2/4) R axis (Swing) 0.28kg·m2
B axis (Bending) 0.28kg·m2
T axis (Twist) 0.06kg·m2
Body weight 130kg
 
2、Robot Control Cabinet 
Item Specification
Structure Dust removal structure
Size 600(Width)×520(Depth)×930(Height)mm
Gross weight Below 100kg
Cooling method Indirect water cooling
Ambient temperature Energized: 0~45°C . Storage: -10~60°C
Relative humidity up to 90% (no condensation)
Power Specifications Three-phase AC380V (+10%, -15%) 50HZ (±2%)
Grounding Type D (grounding resistance 100Ω or less dedicated grounding)
Input signal Dedicated signal: input 23, output 5 ;General signal: input 40, output 40; Maximum input signal (option): input 4096, output 4096
Position control mode Serial encoder
Memory capacity JOB: 200,000 program points,  10,000 robot commands
CIO ladder diagram (maximum): 20,000 steps
Increase slot PCI: 2 slots (main CPU)
LAN(upper connection) 1(10BASE-T/100BASE-TX)
I/F  Number RS-232C:1
Control method Servo software
Operation unit AC servo servo package (can be equipped with 9-axis amplifier)
Spray paint color Munsell color series 5Y7/1
 
3、Teach Pendant Specifications
Item Specifications
Size 169(Width)×314.5(Height)×50(Thickness)mm
Gross Weight 0.990kg
Material Reinforced Plastics
Machine operation Selection button, axis operation button (8-axis), value/application button switching mode button (math mode, operation mode, remote mode), emergency stop button, cancel button, small memory card I/F equipment (small memory card is optional) , USB port (1 port) equipment
Display Screen 5.7-inch color LCD, touch screen 640X480 pixels, (Chinese, Japanese, English, other)
Protection class IP65
Cable Length Standard: 8m, maximum (option): 36m (additional extension cable, option)
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Zhengzhou Kehui Technology Co., Ltd

Email: info@zzkehui.com
Tel.:+86-371-56576016
Mobile:+86-19939283994
Whatsapp: +86-19939283994
Address:High-tech and development Zone, Zhengzhou, Henan Prov.,China